Die cut boxes Manufacturing Process is custom made paper box in any shape and size according to customers’ demand to keep the need for the packaging and the brand as a priority. These boxes are made using a very unique manufacturing technique that does not use any additional glue of stapling to secure them and it is the main thing that creates the whole difference.
Die-cutting boxes are widely used in all the industries for packaging and shipping purposes because of their amazing packaging capabilities that are matchless when it comes to other alternative packaging material or boxes.
Effective packaging demands durability along with the attractive appearance, self-marketing capabilities, protection, and cost-effectiveness.
Die cut boxes!
Die-cut packaging has revolutionized the packing of the products with its amazing features that make these boxes the best of them all that you see in the market for product packaging and that is because of their unique manufacturing.
Die cut boxes The process!
All of it starts from choosing the material for the packing boxes as different papers are used to get the different quality and strength of boxes. Corrugated die-cut boxes are the strongest and the finest boxes of all the paper boxes because they are made from fluted or corrugated cardboard. The other material that is used to make these boxes is paperboard and kraft paper that is also durable and high in quality.
Get your templates
First thing first, the template is a guide, outline, or blueprint of the box that comes in flat. These offer the guidelines on which the cutting has to be done. There are every type and style of templates are available in the market, online, at the manufacturer, or even you can make one for yourself online. The most common custom die-cut boxes templates are;
- Trays
- Cartons
- Base box and lid
- Insert box
- Mailer boxes etc.
- Make the die
Die-cut machine
Uses dies that are made in the shapes according to the template. The most common material that is used to make die plates is copper. These plates are set into the die-cutting machine for a particular shape.
Laser cutting is the most elaborate and exclusive method to cut the boxes as it gives the finest of details. In this technique laser beam runs back and forth over the template and vaporizes the etched areas.
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Cutting
The thing that matters the most is a good cut. To get the quality and accuracy it is important to have well-designed knives and good control of the die-cutting machine. The paper board is strong and tough. Cardboard packaging boxes require full force and sharpness that must cut through the whole set of sheets to avoid any rough edges and loose fibres of custom boxes.
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Creasing
It is a process of defining the lines for the paperboard to get folded to have its shape. The paper board is creased by pressing it into a groove or channel. It makes it easy to shape the box with accuracy in its actual shape.
This process gives cardboard die-cut packaging box its actual strength because this method does not require anything else to secure the edges of the boxes. The paper box usually refers to the folding boxes and they have their flaps that interlock to make a secure box.
Die-cut cardboard box manufacturers offer customers the lowest possible rates for the custom die-cut packing boxes because it takes a visibly less amount of effort, money, and labour to make these boxes in larger quantities. These dealers give the lowest price for the largest order to make their profit.
These boxes are further customizable in terms of attractive designs and printing that makes them the most luxurious boxes with lamination, foiling, and embossing. Every company must get these boxes in their desired designing that make their brand more recognizable and outstanding.